This role will master the Production Technology and Maintenance Techniques being responsible for Loss (Breakdown, Waste, Speed) Investigation and Resolution, Review and updating injection molding press maintenance standards, Implementation of basic maintenance processes for the designated product lines, and other responsibilities.
Requirements
- Leads Loss (Breakdown, Waste, Process) Investigation and Resolution
- Leads Technical Tier 1 meeting and provides engineering status of injection molding department equipment
- Resolve repeat loss issues using systematic problem-solving techniques
- Provides leadership and supports Sr. Process Technicians and Shift Technicians/Lead Operators in Investigation of losses (Breakdowns, Waste, Speed)
- Coach Technicians and Operators in quality and effectiveness of problem-solving tools and robustness of countermeasures
- Support all Operation Excellence projects and quality validations as required to help improve equipment reliability
- Development of Maintenance standards
- Engage with Operators and Technicians to effectively use Daily Task Maintenance and Planned and Preventative Maintenance to increase OEE and safety performance
- Provide details to improve Maintenance Standards and execution (Frequency, Breakdowns and Repairs) to Reliability Leader based on problem solving outcomes and DTM/PPM activity
- Implementation of basic maintenance process and settings for the designated product line(s)
- Engage in planning process for Maintenance activities
- Coordinate Maintenance activity for respective molds and presses in conjunction with Preventative Maintenance Leader.
- Maintain critical equipment settings, standards and close loop on changes made
- Building skills for Technicians and Operators
- Organizes Training and drives development for Operators and Technicians on molding process, mechanic skills, preventive and daily maintenance
- Execution of maintenance activities in the line (planned/ unplanned when available).
- Responsible for maintaining the primary equipment related to injection molding
- Report and define actions for any abnormalities observed during Daily Task Maintenance / Planned Preventative Maintenance, or Breakdown repair to reduce losses
- Plans and coordinates injection molding press, cooling systems, and resin delivery repairs including parts and resources required
- Tracks spare parts used during maintenance / breakdowns in line maintenance requirements
- Responsible for equipment breakdown response and escalation process in an expedient manner
- Maintain technical skills across molding to ensure rapid response to operational issues to maintain OEE
- Development of Maintenance standards for designated molding unit
- Implementation of daily maintenance processes for the designated molding products
- Building maintenance skills for the technicians and operators as applicable
Benefits
- Paid Time Off
- 401k Matching
- Retirement Plan
- Health Insurance
- Dental Insurance
- Vision Insurance
- Life Insurance
- Disability Insurance
- Employee Assistance Program
- Flexible Spending Account
- Employee Stock Purchase Plan
