Provide a short overview of the role. What is the primary function of this role? Use defined procedures/processes/specifications and computer-controlled coil winding machine to set-up, wind, and insulate Main, PT and/or Reactor coils.
Requirements
- Identify coil part numbers and quantities from the schedule/work order ticket, retrieve necessary small parts, and input part numbers on the computer-controlled coil winding machine during set up.
- Accurately interpret winding specifications.
- Set up machine following specifications on the setup screen, including mandrel size, duct parts, insulation tape, paper size/thickness, wire/bar size, part number, and alignment of materials.
- Install and adjust devices on the machine to meet window sizing specification, load strip, conductor, and insulation paper onto dereeling mechanisms.
- Measure materials, make adjustment, and verify alignment.
- Place and adjust coil form according to specifications.
- Activate the machine to feed materials and follow instructions on the run screen for various functions, winding coils at the specified rate per hour.
- Label coils with ID number, work order number, part number, and machine number.
- Utilize measuring devices including but not limited to hydraulic tools, hand tools, brazing, soldering, pliers, scissors, rubber hammer, ratchet, wrenches, and bending tools.
- Apply pack out as needed per specification, repeated on each section of the coil.
- Fold, insulate, and tape-weld pre-cut leads to strip stock of coil body.
- Operate a crimping tool to crimp wire to static shielding.
- Perform proper ratio testing per design specification.
- Perform rework on damaged or defective coils to ensure quality standards.
- Conduct minor adjustments and routine upkeep of winding machines.
- Weigh and log scrap metal in the database and follow proper disposal protocols.
- Oversee and enforce lockout/tagout (LOTO) protocols to guarantee the safe deactivation and isolation of equipment, ensuring energy control procedures are correctly applied to prevent inadvertent machine startup or hazardous energy discharge during repair or maintenance, in line with OSHA regulations and organizational safety guidelines.
- Safely operates overhead cranes and hoisting equipment to move materials, components, and finished products within the manufacturing facility.
Benefits
- Health and Welfare benefits
- Retirement benefits
- Paid time away from work
- Unpaid time away from work
