The Process Engineer is responsible for analyzing, designing, and optimizing manufacturing and industrial processes to enhance safety, operational efficiency, reduce costs, and ensure quality consistency.
Requirements
- Develop, optimize, and improve manufacturing processes to enhance productivity, product quality, and workplace safety.
- Collaborate with cross-functional teams to ensure seamless integration of new processes, technologies, and equipment.
- Continuously monitor and analyze process data to identify trends and recommend solutions for ongoing improvement.
- Conduct process capability studies and apply statistical analysis to support data-driven decision-making and achieve production targets.
- Perform detailed evaluations of existing manufacturing processes to identify improvement opportunities and recommend effective solutions.
- Design and implement process optimization strategies aimed at reducing cycle times, improving product quality and increasing throughput.
- Track and analyze key performance indicators (KPI’s) such as cycle time, yield, and scrap rate, and develop strategies to meet or exceed targets.
- Implement process control measures, including Statistical Process Control (SPC), to ensure consistent product quality and minimize variation.
- Provide technical support and trouble shooting expertise to resolve process-related issues and improve Overall Equipment Effectiveness (OEE).
- Lead process validation activities, including protocol development, execution, and documentation, ensuring compliance with applicable regulations.
- Participate in cross-functional teams to conduct root cause analyses and implement corrective and preventive actions.
- Provide training and support on new processes, procedures, and equipment to ensure successful adoption and sustained performance.
- Perform additional duties as assigned.
- Champion a strong safety culture focused on zero workplace injuries.
- Ensure timely reporting of near misses, hazardous conditions, and first aid incidents to the proper HSE staff, and collaborate on preventive initiatives.
- Enforce corporate HSE policies and ensure compliance with ISMS, ISO 9001 standards and facility specific guidelines and all employees complete the proper and required training.
- Support and review accident/incident investigations, implement corrective actions and participate in Joint Health and Safety Committee (JHSC) activities and regular inspections, as needed.
- Lead and continuously improve the 5S program to maintain clean, organized and safe work environment.
- Support the environmental sustainability efforts and metrics in alignment with corporate goals.
- Lead and support continuous improvement initiatives focused on safety, quality and productivity.
- Participate in audits, management of change reviews to ensure compliance and drive operations excellence.
- Identify and resolve root causes of non-conformances and discrepancies in production data using structured problem-solving methods.
- Support the development, implementation and enforcement of standardized work instructions and task analyses to promote consistency and reduce variability.
